Design and construction expert, Anthony Carrino
You may recognize Anthony Carrino as the co-host and construction expert from the popular HGTV series, “Kitchen Cousins.” Now he is launching a new online series – TheBuild.tv – to share the realities, along with the reveals, of home remodeling.
In the first season, Carrino takes viewers through the ins and outs of converting a 1890s firehouse in Jersey City, NJ into a home – his home.
“I’ve put together real, actionable information for homeowners through this series,” Anthony said. “Something to prepare them for what they’re in for and to help them make their own projects successful.”
A drone shot of the firehouse with the new Clopay door.
After 20 years of living in condos and apartments, there were two things on Anthony’s must-have list for his forever home: an awesome office and a functional garage.
Garage doors are the iconic face of every fire station, and since this one is included on the National Historic Register, Anthony had to make sure he was respecting the exterior of the building by using products that reflect the period.
An oversize commercial steel door and worn windows detracted from the building’s character and energy efficiency.
The firehouse had been used as a construction office before Anthony purchased the building to make it his home.
After: Carrino partnered with Clopay to design, build, and install a Reserve Extira® custom carriage house door.
With the number of garage door styles Clopay offers, he was able to nail the exterior aesthetic and find a door that would withstand the elements.
Original door size
The garage door for this project spec’d out at 11’8” tall x 11’2”wide, exceeding the maximum door size offered in some of the low-maintenance, engineered wood composite models Anthony initially considered.
Clopay’s specialty door team recommended Extira, a moisture- and termite-resistant wood composite material that won’t rot, warp, or crack.
Reserve Extira garage door under construction at Clopay’s Ohio manufacturing plant.
It carves, routs, and fastens just like natural wood giving Anthony the freedom to customize the door size and design to achieve the historic carriage house look he was going for, complete with cross-bucks, arched windows, seeded glass, and old-fashioned handles and hinges.
A Clopay garage door is the iconic face of Anthony Carrino’s firehouse turned home.
Cool fact: Extira is the first wood composite product the city’s Historic Preservation Board had ever approved for use on a building.
Custom Wood Saves the Day… and the Fire Pole
What’s a fire house without a working fire pole? There was no way Anthony was going to pass up the opportunity to integrate one into his space.
Notice the custom fire pole in the corner of Anthony’s office.
Since his office is located over the garage, it made the most sense to install it there for a fast exit.
It wouldn’t be a reality remodeling project if there weren’t a few surprises along the way. Add in some historic building character and a bad measurement and it looked like there was a problem, Houston.
The front of the firehouse is actually angled, which meant the garage door track was going to interfere with the space needed for the fire pole safety enclosure.
Instead of going through the cost and hassle of adding a structure to “straighten” the façade, Clopay master authorized dealer Aquarius Door Services suggested decreasing the size of the garage door one inch on each side and building out the trim in the opening to fill the gap.
Doing so moved the garage door track far enough away from the wall to provide enough clearance for the fire pole enclosure.
That’s the beauty of custom wood –you can make a change without affecting the overall door design…and it didn’t cost a thing.
Having a private garage in a city is rare – especially one that’s big enough to house two cars motorcycles, a workshop, and even some leftover storage space.
Quality, appearance, and ease of maintenance were three important items on Anthony’s home products checklist. The last, and one many people don’t always fully appreciate, is energy efficiency.
The firehouse has tons of windows and a massive garage door. Insulation and low-E glass were key to help him save as much as possible on utility costs and improve the comfort inside the garage as well as the living space above it.
Two rows of insulated seeded glass windows let natural light into the garage without compromising privacy.
The temperature inside the garage is comfortable enough for Anthony’s fiancée to use it as a space to film online work-out routines for during the stay-at-home orders.
Another convenient feature is the garage door opener installed with the Clopay overhead door.
The LiftMaster 8500W is wall-mounted next to the track, instead of overhead, so it’s tucked out of the way. And it’s integrated into Anthony’s Wi-Fi so he can use his phone to open his garage from anywhere in the world.
Compare how open and clean the garage interior is now with the opener tucked away on the wall instead of hanging overhead like it did before.
The garage door is only one aspect of this complete renovation. Truly a labor of love, the results are spectacular. Every room is designed to make a statement.
Anthony and his dog Rossi relax in the living room.
The kitchen and dining area.
Main entry with stairs up to the main living area. Don’t you love the original exposed brick?
Street level entry.
The firehouse at night.
Take a tour of the firehouse turned home and watch thebuild.tv to gain valuable tips on how to tackle every aspect of home remodeling. The 12-episode series goes way beyond what you typically see in an edited 30 minute television home improvement show.
Season one of TheBuild.tv “The Firehouse Project” is streaming online at https://www.thebuild.tv/watch. The garage door makeover and fire pole installation is featured in episode 5.
Then, go behind-the-scenes with Anthony as he tours Clopay’s Ohio manufacturing facility to see how his custom garage door is made. Watch the vlog.
Anthony checking the smooth finish on a Clopay Extira door.
Clopay’s wood garage door specialty manufacturing team. (Photo taken September of 2019)
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